Hi Isuzu.
Your project really impresses me and it's a bit scaring to me also...
But I just don't understand why you americans and aussies almost allways build a perfectly fine mould just to make a glassed version of it.
Why not take your time to finish the build ind wood? (Quality plywood and quality time). You can get this from a thickness about 1,2 milimeters and thicker. Birch plywood is recommended, as it is very strong and bendable.
It really is incredible strong and much lighter than (toxic) glassing. The "woodwork" will take more time at first, but you will save time with glassing - and most important: It WILL be cheaper!
If you want the "glassy" finish, do as I intend to do: Apply a layer of resin on it, sand down to perfect smoothness and then spray as you use to to.
You get a boat, that is just as strong and very light. And you will never know the difference by the looks.
Bottom line for me is that building a mould and then throwing it away is double work for a result, that often will be less.
Guess that has something to do with my own pride as a former boatbuilder about building wooden boats.
Anyway. "Killer Kat"? What sort of name for a MGB is that?
Now I have to consider if "Mjoelner" will be right for my mono, or if I just should name it "Kat Killer" instead.
And now I'm off to clean up the mess in my workshop. NO WAY that I'll let Ozzie take care of it for me!
Cheers!
Woodie.
BTW, Isuzu. I noticed that the numbered profiles on your cat are marked "spant". This is precisely the term in danish. Is it also the english term?