I agree (with Marc) that valid points have been made and yes it is much down to personal preference. Thanks all of you for your comments so far.
I like the concept of the ball joint linkages mentioned but until now I’ve only ever dared use them for throttle links fearful as to whether they are strong enough for a rudder linkage.
As it was me that started the topic, I’d like to comment on the critique from Randy in respect of my home made linkage:
I agree that ideally there should be no bends in the linking rod(s). The bend seen in mine (near the rudder arm third photo) was tested and the internal longer straight rod (to the servo) bends first when a lot of pressure is applied (sufficient to move the rudder servo when armed). So the compromise is for me satisfactory.
The rod length in my set up is very easy to adjust, simply slacken off the two screws on the brass connector shown. Having found the optimum length, I trimmed off the protruding bits of rod but still have scope for a millimetre of adjustment either way if needed.
Even if you’ve got a one piece rod; With threaded connectors at each end for the chosen arm linkage, I would suggest that in fact it is a three piece set up due to the three sections that are joined and able to separate.
In respect of the 2mm set screw securing the two retaining collets (on the horns), these collets have minimal pressure applied to them in use and have worked faultlessly. However I take on board your concern and will check those more often to ensure that they are firmly in place.
Now, following a recent collision with my brother’s boat, I had to replace my damaged rudder assembly (it’s support bushings were hammered, the rudder was battered –linkage system not damaged at all):
The new rudder assembly came with this stainless steel linkage (for the CNC rudder arm). (Image below)
This is one of the better standard connections that I’ve seen supplied because it has a 3.5mm spigot that goes into the rudder arm and a 4mm set screw to secure the 2mm rod, with a stainless nylon locking nut to hold the linkage to the tiller arm.
I was tempted to use it but stuck with the devil that I know! As said it is all down to personal preference and if a system works well, perhaps it is best to stick with it.